How Do You Cut Titanium Bars?

How do you cut titanium bars? This article will tell you how to do it on a Band saw, Plasma torch, CNC machine, or with a Carbide-tipped drill bit. It also explains why you should never cut a titanium bar unless you’re an expert. In addition, you’ll also learn how to use the appropriate tools and equipment. If you’re unsure of what to use, consider purchasing a bar cutter first.

Band saw

If you’ve ever wondered how to cut titanium bars with a band saw, read this article. It will explain the basic steps required to cut titanium. Titanium is an incredibly hard material that can be very tricky to cut with a band saw. Here are some tips to make the process easier:

Plasma torch

There are two main types of cutting methods for titanium: plasma and water jet. Plasma cutting uses the power of high-energy plasma to melt the workpiece. The resulting molten metal and compressed gas are blasted away by the high-velocity plasma. The titanium is then separated into two pieces. Both types of cutting can produce beautiful results, but water jet is a more environmentally friendly method. It has a low cost and is highly versatile.

CNC machine

A CNC machine for cutting titanium bars should have a few important features. The cutting depth should be at least eight times the wall thickness, or 0.8 inches. The tooling should be designed to reduce heat and work hardening. The workpiece should be clamped securely to prevent vibration and increase cutting data. Titanium is a hard metal and tends to produce long chips. Cutting the material with blunt tools can cause chatter.

Carbide-tipped drill bit

Carbide-tipped drill bits are more efficient than high-speed tools because they maintain cutting edge hardness at high temperatures. High-speed drill bits produce high temperatures that can damage metals and titanium. Carbide drill bits can handle high temperatures because of their high melting point of 2,870degC or 5,200degF. The hardest material on the earth is diamond, followed by silicon carbide and tungsten carbide. These materials are rated between eight and nine on the Mohs scale of hardness.

Conclusion:

You can cut the titanium bars for your Envy scooters yourself by following a few simple steps. Many bars come without slits, so if you want to make your bars shorter or longer, you can do so. However, you must remember that cutting titanium bars will compromise the integrity of the bars and can also void the warranty. That is why it is recommended that you purchase a new bar for your scooter before cutting the existing one.